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AI and predictive maintenance - adoption and implementation

Posted by Anurag

Aug 29, 2019 7:30:00 PM

Predictive maintenance

Artificial Intelligence, also recognized as Machine Intelligence, is the branch of computer science related to developing machines and applications capable of doing activities like reading and learning. AI introduces the capability of computers to perform human activities performance. Artificial Intelligence is a trendy technical term that has revolutionized the way human beings think and work for varying fields, whether it is finance, healthcare, media, marketing, etc. 

Artificial Intelligence, Machine Learning, Cloud Computing, and other technical terms are truly revolutionizing the style of working in a way that directly benefits the companies and other small business operations. Now, we will see how Artificial Intelligence is making predictive maintenance a reality for the industrial and business IoT (Internet of Things). With the grand entrance of the Artificial Intelligence and the capabilities of the same has changed many things for a business and the companies. AI is capable of recognizing temperature, vibration, and many other factors. Generally, companies and other businesses are having more data to dispose of than before. But when it comes to a daunting or challenging situation for a company like critical assets, how companies can leverage most data to predict and find solutions to prevent the problems. 

With the increasing use of Artificial Intelligence, Machine Learning, Internet of Things (IoT), businesses and companies are totally depending on the application and software. Companies and businesses are using their data to analyst the future as well as the past circumstances. Artificial Intelligence allows companies to use preventative and predictive maintenance applications and software for the smooth working of the same. Whereas predictive maintenance ensures that businesses and companies to attempt to predict how long machinery or an application will last. Moreover, preventative maintenance requires manufacturers and businesses to repair the existing machines and apps to keep them updated. 

As per the reports from Plant Engineering 2017, almost 51% of the manufacturing companies and businesses use a well established Computerized Maintenance Management System (CMMS). When it comes to Artificial Intelligence, maintenance is a key that can gain business lots of benefits like cost savings, productivity, and profit maximization. With predictive maintenance, the businesses and companies can overhaul maintenance procedure to improve performance and business productivity in real-time. With Artificial Intelligence and Machine Learning concepts, companies and business have gained the ability to produce and process a huge data faster and effective than before. This gives them a chance to improve data, maintenance operations, and business productivity as a whole with predictive maintenance. The most beneficial industry is manufacturing that can leverage maximum output with from the AI. Most manufacturers and businesses are involved in using preventive as well as predictive maintenance; Artificial Intelligence is definitely a new era of technology or productivity. Now we will look in detail the exact role of Artificial Intelligence in the total productive maintenance. 

Total Productive Maintenance

Total Productive Maintenance (TPM) is a total holistic system for improving and maintenance of the critical assets and other business operations that are defected. This is done to identify breakdowns, downtime, and faults and to increase productivity and also improve safety. This was developed in the year 1960s, and many businesses and corporate houses use this methodology to complete machine maintenance based on the data and repairs. TPM focuses on improving plant productivity and Overall Equipment Effectiveness. With this method, a company and businesses avoid machine breakdowns and increase the life of assets. 

Core feature responsible for carrying out effective TPM is the Autonomous Maintenance (AM). His type of maintenance improves machine performance and keeps the same updated. Equipment Maintenance is carried out by technical experts, and with the AI, technical experts can focus on well improve overall machine performance and reliability. 

Now, companies and businesses can take optimum advantage of the AI-driven applications and software that simplify business maintenance and operations. Technical experts can surely understand their software and machines better than before. Easy-to-access dashboard, simple to use, recover enormous historical business data and lots more. Moreover, a business can ensure that it has the right AI tools to improve function and performance at the right time to get the business procedure done. 

Now let us know the exact benefits of the predictive maintenance for the companies and businesses.

Artificial Intelligence’s predictive concepts use the data and information to forecast future happenings accurately and also analysis the past circumstances. All sizes of the organizations are using Predictive Analysis, and they can easily support their business core functions like sales, advertising, accounting, cost accounting, marketing, risk management, technical support and lots more.  As per the research and studies, companies who adopt the Artificial Intelligent predictive methods and analysis can easily streamline and smoothen their business operations and can manage strategies related to the same. It gives benefits like:

  • Customer Loyalty and Retention: Predictive and prevention methods of the AI can help businesses to make accurate business analysis and accordingly find out solutions to different problems. This helps a business to gain clear insights, analysis, customer loyalty, and retention as the business or company can show everything to the customer easily.
  • Higher revenues: If a business can gain accurate business insights, it can gain customer trust to a higher level, and thus, they can deal with the company for a longer period. This also helps a business to grow their income and revenue and ultimately develop their business in the long run. 
  • Optimum use of resources: Businesses find it a daunting task to manage every process easier. Moreover, they are unable to find out the most suitable and best way to manage their resources. But with technical concepts and procedures like Artificial Intelligence and Machine Learning, this is possible. A company can effectively use each of their resources well and gain expected results. Likewise, resources can be effectively allocated among all the works. What else can be expected more with this finest method and procedure?
  • Faster Detection of problems: With the Artificial Intelligence method, predictive measurement, a company or business can detect their problems in real-time. Accordingly, they can expect to solve the same really faster than before. All they have to do is use the machine in an effective way that gives a remarkable result in the long run. Moreover, the technical experts can also detect the faults and problems faster and solve them quickly.
  • Improve reliability and decision-making: A business or companies must make use of advanced technical concepts like Machine Learning, Artificial Intelligence, and lots more to gain many benefits. The predictive method of the AI can help a business to improve decision making, planning, execution processes. Moreover, the method is used extensively to improve business operations, and thus, customers can rely on the company in order to fulfill their tasks.
  • Improve equipment maintenance: Artificial Intelligence is one of the major technical concepts used by businesses and corporate houses. The predictive maintenance of the hardware method can help to improve the equipment maintenance of the business. Businesses can find out the faults easily and solve the same. This helps them to maintain the equipment for a longer period use. Moreover, they are able to increase the reliability of the business, and thus, they can retain customers for a longer time.

Data in Predictive Maintenance

Connectivity and data accessibility has become easier, cheaper, and widespread; many business houses and corporations are looking for innovative and concrete ways to gain maintenance, learning, and analytics. 

Predictive Maintenance method is used extensively by companies from various authentic sources like sensor data from hardware, historical data maintenance records, and lots more. Moreover, predictive maintenance takes an enormous data with the use of AI and predictive maintenance software. This helps to translate the data in concrete insights and data points. This helps the company and businesses to avoid data overload. 

Preventive and Predictive Maintenance methods are used for time based data. The data helps a company to compare how an asset is performing. This can be done by comparing the rest of the assets with the main assets. This analytical data conveys that what can happen in the future and likewise, a company can take steps accordingly to safeguard itself from the disastrous situations. This maintenance method and technology helps a company to focus on transporting data and gain real-time analytics soon. Moreover, concepts and procedures of machine learning and artificial intelligence can help a company to make the most use of resources, data faster than before. 

Thus, Artificial Intelligence and Machine Learning help a company to make it possible to extract accurate circumstances and gain helpful business insights. Moreover, the technologies help in managing and analyzing the messy data. Predictive and preventive maintenance method helps a company to upgrade and update the system maintenance by using Artificial Intelligence. Moreover, it ensures that the company gets the right tools and knowledge to keep the business performance at a peak in the long as well as short run.

Topics: IoT, Artificial Intelligence, AI, IoT and Artificial Intelligence, Industrial IoT, Predictive Maintenance

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